Applications - Alloy Steel Materials

Automobile Light Mold

• Model：ASM
• Material：2311 Die steel
• Size：L360 x W160 x H360mm
• Linear project cutting
• Multi inclined plan, oblique angle cutting, improve machining efficiency
• Surface roughness : Ra0.4µm
• 0.04mm contour accuracy

Headlight Mold

• Model：SE/ GS/ GSF
• Material：P20 Die Steel
• Size：L800 x W550 x H250mm
• 0.2G high acceleration mold finishing
• D25 High feed rough machining： F10,000 mm/min
• D10R5 High speed mold surface finish machining：S12,000 rpm, F4,000 mm/min
• Surface roughness : Ra0.4μm
• 0.04 mm high contour accuracy

Automotive Reflector Light Core

• Model：SE/GS series
• Material：NAK80 die steel
• Size：160 x 160 x 100 mm
• Surface roughness : Ra 0.4μm
• Contour accuracy 0.02 mm
• D3R1.5 ball end machining
• Spindle speed : 12,000 rpm
• Feed rate : 1,500 mm/min

Mask Core Mold

• Model : F series
• Material : S45C
• Size：300 x 200 x 100 mm
• High speed and high accuracy mold machining
• High contour accuracy
  • 98.5% point error < 0.02mm
  • 85.8% point error < 0.012mm
• D12R6 ball end tool
• 45° Project zig-zag cutting
• Spindle speed : 10,000 rpm
• Feed rate : 4,000 mm/min

Benz Mold

• Material：NAK 80 die steel
• 0.2G high acceleration mold machining
• High federate rough machining：D25、F10,000mm/min
• High speed surface finish machining：F4,000mm/min
• Surface roughness : Ra 0.4μm
• 45°Project zig-zag cutting
• Spindle speed : 12,000 rpm
• Feed rate : 4,000 mm/min

Mold Verification Workpiece

• Model：GS/ SE
• Material：2311
• Size：150 x 60 x 30 mm
• D4R2 ball end tool finish
• Surround interpolation milling without tool mark
• Precise Z-reversed cutting with sharp edges and corners
• Surface roughness : Ra 0.8µm

Car Stamping Mold

• Material：P20
• Size：L640mm x W505mm x H270mm
• Finish Tool：D16R8 Ball End
• Finish Pitch：0.3mm
• Tool Path：45angle project zig-zag cutting
• High feed rate finishing of mold surface F3000→F5000
• High acceleration cutting 0.05G→0.2G
• Total finishing time reduce 20%
• 6hr08min→4hr54min
• Surface roughness：Ra 0.6μm
• Spindle Speed：15,000 rpm
• Feed rate：5,000mm/min

Mold Base High Feedrate Machining

• Model : SE / GS
• Material : S45C
• Size：800 x 500 x 250mm
• Vc 220 m/min
• 10 m/min High federate machining
• Boring positioning accuracy 0.006 mm (Pitch 400x700mm)
• Spindle speed : 2,000rpm
• D40 R1 High feed tool

Ball Mold

• Model：GS/ SE
• Material：2311 Die steel
• Size：300 x 200 x 150 mm
• D12R6 ball end tool
• Circular interpolation milling without tool mark
• Surface roughness : Ra 0.4µm

Deep cavity mold

• Model：SM
• Material：P20 die steel
• Short-distance surround machining, high-precision feed control
• Four-quadrant commutation without chatter marks
• Simultaneous machining to maintain high finish, no over-cutting, no chatter marks
• Plane accuracy：-0.011 ~ 0.006mm
• Spherical accuracy：-0.012 ~ 0.006mm
• D20R1 end mill finishing
• Spindle speed : 3,500rpm
• Feed rate : 5,200mm/min

TIRE Mold (Segment Type)

• Model：FA
• Material：S45C
• Size：660 x 600 x 260mm
• Corner smooth flow cut via 5-axis synchronized machining.
• D25 High feed rough cutting: F10,000
• F3,000 R6 finishing
• Multi-axis project machining
• Spindle speed : 15,000 rpm
• Feed rate : 4,000 mm/min

Similar Compressor Case Verification Workpiece

• Model：GSF
• Material：Carbon steel
• Size：D600mm x H400mm
• 6 axes mill-turn & multi-task machine
• One-station machining
• High accuracy TCPM 0.04mm

Rough turning -Top surface

• Spindle Speed：100rpm
• Feed rate：0.35mm/rev
• Cutting depth：2mm

Finishing - Counterbored Hole

• Finish Tool：D16 end mill
• Spindle Speed：2,500rev/min
• Feed rate：4,500mm/min